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ideas well done
Ideas Well Done
Ideas Well Done
A Newsletter for Foodservice Executives
July 2010

News, trends, science, design and tidbits that influence food,
foodservice and foodservice equipment 

In This Issue
Problems Solved
Food Processing Tools for Foodservice
Contact us
New Equipment, Features
Innovation Process
From Europe & Asia
NRA Review - KI Award Winners
ProbSolvedProblems Solved

Pizza ButlerManny Velis, owner of Formaggio's Pizza in Florida, would watch his servers having to move glasses, plates and silverware to accommodate a full round pizza. Since he owns an architectural metal company in Queens, NY, he was able to design and build a space-saving solution: the Pizza Butler. The Z-shaped stand holds half a pizza on the top and half on the bottom and takes up the space of half a pizza on the table. website link

The commercial kitchen version of those flat silicone glides for moving heavy furniture is
Stoveshoes - blocks that fit Stove Shoesunder stove legs and allow even heavy stoves to be moved easily. They were invented by a Pam McGrew, a chain restaurant owner who likes to have a clean restaurant, including under her stoves. She found that by removing wheels and adding Stoveshoes, she could move her heavy ranges herself. website link

FoodProcessingFood Processing Tools for Foodservice

Coming from 136 years in the meat packing and food processing industries, Koch Equipment shrank some of their big equipment for the foodservice Koch Vacuum Tumblerindustry. Tabletop vacuum tumblers marinate meat, poultry and seafood and partner well with vacuum packaging and sous vide equipment. In the late 1950's the company introduced vacuum packaging equipment from Germany to the US.  A refrigerator division split off in 1949 and was acquired by Hobart. website link
A cute little tool from Cozzini (a huge company in the meat Cozzini Prime Edgeprocessing industry) maintains the edge on a knife and is easier to use than a steel. The Prime Edge HES Ergo Steel III provides even tension and its design keeps the knife at the right angle. Those who wield knives know that sharpening removes metal, and that a good knife can get dull within a day. The Prime Edge requires no training to use, can be cleaned in a dishmachine, and can be handheld or fixed to a surface. website link

IWD Plug 

Contact us. We can help. Call 877-312-1706, Mike Colburn at ext.101.

2008 logo

Quick Links
Here's the rest of our NRA 2010 report. You'll find notes on the Kitchen Innovations Award winners - and probably discern my frustration with companies that make it difficult to find information on their products online. We didn't make it to every booth in the KI area - you can find more info at the NRA website.
We really enjoyed discovering some small items that solve a problem. It's always a pleasure to meet the people who took a risk and made something happen. Innovation can seem like magic, but it isn't - put a lot of research into solving a problem and your mind becomes open to ideas that become part of a solution. Read about how we do it.

A few companies that focus on huge food processing equipment have made smaller products suitable for commercial kitchens.
I could easily eat my way around the show, so I try to bypass the food booths, but the spiral potato on a stick caught my eye - read about it and other products from overseas.

We took notice of several companies that introduced new products or improved old ones. NRA is a big show and we never manage to see everyone, despite walking every aisle; please forgive us if we missed your favorites.

If you want to read previous issues of this newsletter, go to the Ideas Well Done website archive.

Enjoy Summer!
 
Mary Esther Treat
Vice President
equipfeaturesNew Equipment, Features

Most people think of softserve machines when they think of Taylor grillTaylor, but the company has introduced a very sophisticated electric grill at NRA. Many lessons were learned while developing grills for McDonalds for 25 years, and were applied during the year it took to develop this grill. Among the smart ideas are guidelines sandblasted onto the lower cooking surface to aid in patty placement and an auto-lowering top that maintains the proper gap for the product being cooked. Elements are sandwiched in the bottom between a ¾" cooking surface and Taylor Dunkin dispenseran energy-storing cast aluminum plate. Both top and bottom have abundant thermocouples. A gas model will be available in the fall. website link 


Also by Taylor is a product designed for Dunkin Donuts that dispenses 9 different flavors, 3 combinations of flavors and/or liquid sugar into coffee. Photo left. website link


Accutemp received the 2010 Blue Flame Product-of-the-Year Award from the Gas Foodservice Equipment Network for development of their gas-fired Evolution Boilerless Convection Steamers. Sibling to the electric Evolution introduced in 2007, the gas model uses baffles and the natural convection of steam to deliver a very even cook throughout the six pan cooking compartment. spec sheet link


AJ Antunes reshaped the rollers on their ubiquitous roller grill to oblong with a textured surface to guarantee products will move and cook evenly. The Roll-Rite can cook egg rolls, taquitos, breadsticks and the like. website link

IWDInnovation Process at IWD
At Ideas Well Done we tackle problems and look for innovative solutions. All problems have solutions, but good solutions don't exist without knowing a problem well enough to decide if it is worth the effort and will deliver something of value.
We spend a lot of time looking at problems, poking at them from all sides. Rubik's cubeErno Rubik, the Hungarian designer who invented the famous puzzle cube said, "If you can't find six sides to a problem, you aren't looking hard enough."
To truly innovate, we need to focus attention on the problem, not on the quick solution. It's hard not to leap at a quick fix!
When researching a problem, we gather the raw materials to create an innovation; we develop specialized knowledge which guides us toward the creation of a unique, useful and valuable solution to the specific problem.
Research may take a day, a week, a month or years.
Fictional detective Sherlock Holmes was a master of research - he considered it a mistake to establish theories before examining and studying the facts of the case. Holmes felt that premature theorizing causes the investigator to force the facts to fit the theories.  It is always better to let the evidence decide which of the possibilities to pursue. It is the same with inventing and innovating.
After spending time studying a good problem, ideas jump out from all sources. When obsessed with a problem, references to it seem to be everywhere. As Louis Pasteur said, "Chance favors the prepared mind" - so put meaningful time into research and good solutions will result.

europeasiaFrom Europe & Asia
Frozen dessert heaven comes from Pacojet (Switzerland), a food processor that shaves very fine layers from frozen food inside a container, producing one serving of smooth, creamy sorbet from frozen fruit. The container is returned to the freezer until the next use, maintaining the quality of the product. Pacojet can also be used for savory items and with accessories can process non-frozen and fresh foods, plus cut, mix and whip. website link
 
Vito oil filter
Vito (Germany) oil filter system is a portable device that filters sediment out of hot fryer oil within five minutes. Vito creates a cyclonic vortex that agitates sediment and forces it through a fine particle cellulose filter under pressure; an oil tester comes with the machine to check polar components of oil.  The company claims oil life is extended up to 50% because nothing is left to carbonize in the oil. Vito can be cleaned in a dishmachine. Vito has been sold in Europe for 10 years and is new to the US. website link
 
For bakeries - Jeros (Denmark) Tray Cleaner cleans and greases (optional) 100 trays in 6-8 minutes! Nylon bristle brushes clean perforated baking trays without using water. The company says that it costs about ten cents to wash each pan by hand, and the Tray Cleaner does it for about a penny. website link
 
twist potatoWant something to replace blooming onions? Try the Twist Potato from CF System Co.(Korea). photo left. Method: spiral cut a potato, spear it with a long bamboo skewer, pull the potato along the length of the skewer, roll in the company's recommended "frying paste", fry and serve. The website's translation of Korean into English is entertaining: serve the product within 3 minutes or it gets "humid and squishy". 
 
KIAwardsKitchen Innovations
Award Winners


Best of Show - Ionater EXP
 
The buzz of the show was generated by the Ionater EXP (photo left) from Activeion which converts tap Ionater EXPwater to a cleaning agent and sanitizer. Electrolysis creates alkaline and acidic water which is passed through a membrane to create positive and negative charged "nano bubbles" which attract and lift dirt from surfaces. An adaptation of electroporation used in medicine disrupts cell walls and kills bacteria and germs. A much better explanation is on their website. The Ionater EXP and a smaller home unit need to be properly used to be effective. The ionized water nano bubbles only lasts 30-40 seconds and electroporation requires a continuous spray from 4 inches above a surface. It works on multiple surfaces, effectively cleaning stainless steel, countertops, carpets. It requires a rechargeable battery and every component is fully recyclable. It does not have approvals to clean vegs.

Merry Chef introduced a 4-color touch screen - which was what qualified it as a new product for the KI awards. What I found more interesting was a service system that monitors all components; each oven can host its own website so service records and cooking activity can be monitored. The oven can be shut down remotely if filters have not been cleaned. The company is working with a user group of lead customers who want Ethernet capability once they define what they want to monitor. website link.
 
Henny Penny's entry to a KI Award was the iControl for Evolution Elite fryers which monitors all fryer activity and provides data to improve oil use. Evolution Elite fryers eliminate the cold zone, which requires the elimination of crumbs that would settle in the cold zone. To do that they wash and "polish" used cooking oil in less than 4 minutes. website link 
 
The demo of Hobart's AM Select Ventless warewasher is fun, if time-consuming. At the end of a typical wash cycle the doors are opened and steam billows out. When it runs again, with the vapor-condensing feature, almost nothing escapes when the doors open. The condensing process involves a fan that circulates water-laden air over heat exchanger coils, where water condenses and preheats the incoming water. It adds only 30 seconds to a wash cycle and (according to the manufacturer) saves hundreds of dollars in reduced HVAC and energy use. The machine took about a year to develop and has been in field trials for more than a year. website link
 
Ordering Southbend's Ultimate Range is like Build-a-Bear - you can configure the entire system on a dedicated website, selecting burner BTUs, top, range and options. The result is a spec sheet with a photo of "your" range that you take to your dealer for pricing. The ordering process is what generated the KI Award. A charbroiler option will be introduced in August. website link
 Oliver Mini chip slicer
Oliver Packaging & Equipment Company designed the Mini Chip Slicer (photo right) to give bakeries a way to deal with shrinkage by reprocessing unsold bread product and selling it as seasoned baked chips. The slicer can also be used on small table loaves. Blades are in a cartridge, reducing blade change time from ¼ to ½" to 15 minutes. website link 
 
The Vegawattautomated co-generation system provides supplemental on-site electricity and hot water using waste vegetable oil as fuel. Select a system size based on how much vegetable oil you produce and reduce your carbon footprint. website link 
 
We covered (http://ideaswelldone.com/newsletters/2009-june.htm) Spin Fresh after last year's NRA show. Now Perfect Fry of Calgary, MB, Canada, owns it (and Perfect Fry is being purchased by Middleby) and it's also available as an upgrade to some of Pitco's fryers. After frying the basket is raised out of the oil and spun to remove excess oil or water. Food products have lower calories from fat and hold longer. website link

The Scrub N Go cordless floor scrubber combines scrubbing and vacuuming with a cleaning solution dispenser. Developed by Tennant Co. (Minneapolis) and launched by Ecolab, the device reduces cleaning and drying time. Finding product descriptions on Ecolab's website is impossible. 

 
Manitowoc Multiplex Blend-In-Cup workstation - who wouldn't want one? A self-contained smoothie station with ice maker, refrigerated storage for up to eight beverage flavors, icon-based touch screen, two mixing stations for hands-free blending in the cup, and auto rinsing after the mixed beverage is removed. Unfortunately, other than a "minisite", there is no additional info on the company's website. 
 
New to Middleby Marshall's Mini-WOW oven is an energy-saving "eye" that monitors use and powers down to sleep mode between uses, saving up to 35% energy.  Product placed on the conveyor activates the eye, bringing the oven to full power in three seconds. Three energy saving modes can either reduce impingement, drop temp 100°F or shut the oven off - savings increase with each option, but so do restart times. The booth staff said that the current Mini-WOW also has improved airflow, increasing cooking speeds about 25%. While I could not find any technical information on the Middleby Marshall website on a product called the "Mini-Wow" oven, a press release calls it the 640 model. link to spec sheet

Please forward this newsletter to anyone who would be interested in foodservice equipment design,
development and invention.