Ideas Well Done
A Newsletter for Foodservice Executives
May 2010

News, trends, science, design and tidbits that influence food, foodservice and foodservice equipment 

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In This Issue
Innovation Showcase
Automated Hand Sanitizer
FMI Show Highlights
More from MUFES
showcase 2nd Annual
Innovation Showcase
May 24, Chicago


Have you ever wished you could give honest input to manufacturers BEFORE a product is in production? Last year's Innovation Showcase generated outstanding criticism and creative thinking from a variety of perspectives. Attendees examined prototypes of foodservice equipment under development by Ideas Well Done and were brutally honest with us and our manufacturing partners. Guests included representatives from convenience stores, hotels, contract feeders, resorts and quick service restaurants. This year's invitation-only event will feature more products in the prototype stage, with working models. Other concept-stage products will be presented via posters that explain the idea, what it might look like and how it could be used.
The presentations generate an easy exchange of ideas, along the lines of: "I could use that, if it only ... [was bigger, different size, different features, etc}."  And "If we did this [change something], would that be more useful to you?"  One attendee found the event "opened my mind to thinking of applications." Another said that "there were ideas that may be applicable to me in the future. This was of high interest as I look at the next 3-5 years."
Products presented this year include an automatic hand sanitizer, several configurations of countertop portion steamers, an integrated building system to capture, transport and re-use waste heat, a soup/chili dispenser and a temperature prover for thermometer verification.
We have room for a few more attendees. If you would like to visit the 2010 Innovation Showcase, contact us and we will try to schedule you to a 90-minute time slot. We provide transportation to Merchandise Mart, and we will have light refreshments on hand. Join Us!

SEEDIWD-UVM Partnership
leads to
Automated Hand Sanitizer

A functional automatic hand sanitizer was the result of this year's IWD-sponsored project for UVM's Senior Engineering Design class. The sanitizer uses electrostatic ozone, which has an oxidizing effect similar to bleach to kill pathogens. The electrostatic function attracts the ozone spray to hands, even under fingernails, and effectively treats all accessible surfaces.
One of 24 class projects, our students were given basic parameters last fall and followed a process to assess technology and design. cropped Herbert part

They designed and built a prototype that was on display and demonstrated recently at a public event for the entire class.
One of the most serious issues with cleanliness in both foodservice and health care is that hand washing is either not done or not adequately done. To address that, the students added a proximity card reader (black box at base in photo above) which senses a code on an employee's ID card and registers who washed their hands, and when. The duration of the sanitizing process is set by the machine, not the human.
Another intriguing feature is a video screen at eye level which can convey anything the operator wishes, from instructions on how to use the device, to news, entertainment or advertising.
The "healthy hands" sanitizer prototype will be on display at our invitation-only Innovation Showcase at Merchandise Mart on Monday, May 24.  Chain operators who are interested in seeing it can contact us to schedule a session at the showcase. We have space in a few 90-minute time slots between 8:30 and 4 pm.
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Please forward this newsletter to anyone who would be interested in foodservice equipment design, development and invention.

So much info, so little space!

The Multi Unit Foodservice Equipment Symposium hosted by Foodservice Equipment Reports magazine in February generated so much important content that we're still writing about it. See the article on LED lighting below.

Our partnership with the University of Vermont's School of Engineering produced an automatic ozone-based hand sanitizer that was featured in the local newspaper.  This is the second year IWD has worked with Research Associate Professor Mike Rosen's Senior Experience in Engineering Design class. A broad variety of industry, business, academic and government entities contribute ideas and mentoring, but the students really do the work. It's an outstanding collaboration and I recommend it to anyone who wants an injection youthful energy into a project! You don't need to be anywhere near Vermont - but involvement in the process helps the outcome.

The FMI show in Las Vegas was considerably smaller than past years, but we found some interesting equipment with applications to foodservice operations.

Best Wishes,
 
Mary Esther
Vice President
FMIDiscoveries at FMI Show

Highlights of the Food Marketing Institute show in Las Vegas last week include an innovative system to equalize temperatures within a space, a UV shopping cart sanitizer, an ozone purification system and an effective automatic handwashing system.
The "Air Pear" by Airius (Longmont, CO) is a small pear-shaped fan that directs a column of air from the ceiling straight to the Air Pearfloor, where it flows laterally until it hits a wall and goes back up to the ceiling. This circulation pattern equalizes the temperature between ceiling and floor, reducing the need for heating and air conditioning.
Owner and inventor Ray Avedon designed the Air Pear because his Colorado manufacturing facility had winter temps of 110°F at the ceiling and 60°F at the floor, requiring the space to be heated for two hours each morning before he could use his CNC machines. After installing the Air Pears the temperature difference was just 1°F! The Thermal Equalizer is now used in grocery stores (where it eliminates fogging when cold case doors are opened), restaurants, factories, green houses. Avedon said that he's had units at a restaurant for 6 years that have had no maintenance. The website needs updating (customer list is as of 2006) but you get an idea of how the device works.
Danny Glenn (Jonesborough, TN) is in the car wash business, so it makes sense that he was asked to design a shopping cart washer shopping cart washeralong the same principles. He decided that water and shopping carts would not be the best mix in cold locations and turned to UV germicidal lights instead. In less than 7 months he had a Germ Annihilatorready for the grocers' show this past February. The East Tennessee Univ. Dept of Environmental Health tested the design with a "tram" of carts and found that it killed 99.8% of the germs on a cart, no matter how fast they went through the machine. The design is simple and safe - it's locked until an employee wants to run carts through it. It requires no water, drains or chemicals - only a power outlet. When I wondered if there was a foodservice application he said he'd been asked to adapt it for fast food trays. He also said it could be used on pallets for shipping food.
Instead of taking your dirty hands through the shopping cart wash, try the Meritech line of automatic hand washers - which also remove 99.8% of dangerous pathogens.  We've seen this Meritech hand washercompany's products before, but they deserve another mention. A 12-second cycle washes hands in a germicidal solution, CHG (chlorhexidine gluconate 2%), that Meritech president James Glenn says becomes more effective on your skin over time and with repeated use. Each hand is immersed in a swirling bath with jets directed at fingertips as well as the rest of your hands. Environmentally, the devices use 75% less water and soap than traditional washing.
Meritech has recently introduced a child's version that's enticing kids to wash their hands twice! For restaurant compliance, one model reads RFID tags and stores real time reports. An employee restroom system includes an electronic signal that will turn on a light outside the bathroom if an employee leaves the bathroom without washing hands.
MVP Group Corporation(Montreal, Canada) introduced an electrolytic ozone (O3) generator for sanitizing surfaces. The GO3 Ozone Purification System uses tap water to generate ozone in a GO 3 ozone generator cartmobile cart or wall-mounted systems. Also available are vegetable washers and an ice maker system for seafood displays. Ozone's action is similar to chlorine's, but ozone acts faster - manufacturer's literature says ozone is 51 times more powerful than chlorine and 3,000 times faster at killing bacteria and other microbes. Detergent is still required to remove grease. The cart sends water out of a 6 meter hose at 22psi (1.5 bars), so it's not powerwasher strength. Since there is no pressure pump on the cart itself, you need hose pressure of 45 psi (3 bars) reaching the cart. It plugs into a 110V circuit. The Taiwanese technology has been in development since 1988 and is used throughout Asia. The carts are built at a factory in China.

LEDMore from MUFES - LED Lighting
Richard Young, senior engineer and director of education at the PG&E Food Service Technology Center, San Ramon, CA

We're on the cusp of a lighting revolution. According to Richard Young, "LED lighting is like the PC in 1995 - the light output will rise dramatically and the price will fall dramatically." However, this is not yet a simple technology - read on for guidance.
A 2009 complete lifecycle study (resources used, manufacturing, transport, use and end of life costs) show that incandescents are 25 times inferior to today's LED's and CFLs, which are about equal.

Important technical considerations about this relatively new technology:
Heat sinks are critical. Heat lowers LED performance and too much heat will destroy the LED. However, LEDs shine even in sub-zero temperatures, so outdoor signage and lighting are good applications.
Power supplies are critical. If you don't have a constant voltage and current, the lamps will die prematurely.
White LED lamps will slowly color-shift toward blue. Newer lamps have automatic color-correction. 
Electronics are tuned for specific LED chips, so the whole unit is replaced at the end of life.
Young gave three design rules:
1. LED is a different kind of light: projection vs. point or area
2. LED light distribution is different: horizontal mount provides hemispherical distribution
3. Don't replace incandescents one-for-one; use a designer/expert
A good lighting designer is critical when you're switching over to LED since the technology is so different, and expensive.

Talk to us...

Contact us. We can help. Call Mike Colburn at 877-312-1706, ext.101. or email info@ideaswelldone.com

Send comments on this newsletter to Mary Esther Treat at metreat@ideaswelldone.com